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In today's competitive manufacturing landscape, selecting the appropriate materials is crucial for optimizing performance and ensuring the durability of electronic components and systems. High-temperature tapes play a vital role in protecting sensitive equipment from extreme heat and providing reliable insulation in demanding environments. Let's delve deeper into the characteristics and applications of three key types of high-temperature tapes: Kapton tape, Teflon tape, and masking tape.

Kapton High-Temperature Tape: Unrivaled Thermal Endurance

Kapton tape, renowned for its exceptional temperature resistance and insulation properties, stands out as a top choice for industries operating in high-temperature environments. Derived from polyimide film, Kapton tape exhibits remarkable thermal endurance, withstanding temperatures ranging from -269°C to 400°C (-452°F to 752°F) without compromising its structural integrity. Its versatility extends across a wide range of applications, including aerospace, automotive, and electronics, where it serves as a reliable solution for circuit board insulation, coil wrapping, and thermal shielding.

Kapton High-Temperature Tape

Teflon High-Temperature Tape: Resilience in Harsh Conditions

Teflon tape, also known as PTFE tape, boasts excellent corrosion resistance and resilience to extreme temperature fluctuations, making it indispensable in environments exposed to acidic or alkaline substances and varying temperature conditions. With a temperature range spanning from -73°C to 260°C (-100°F to 500°F), Teflon tape finds extensive use in industries such as chemical processing, where it provides reliable sealing, insulation, and protection against chemical corrosion. Its non-stick properties and robust performance make it an invaluable asset in applications demanding durability and reliability in challenging conditions.

Teflon High-Temperature Tape

Masking Tape: Versatile Solution for High-Temperature Applications

High-temperature masking tape, typically made with crepe paper, offers excellent adhesion and heat resistance, making it a versatile solution for various processes in the electronics industry. With temperature resistance ranging from 120°C to 260°C (248°F to 500°F), masking tape excels in masking applications during spraying, baking, and other manufacturing processes. Its ease of use, along with reliable performance, makes it indispensable in automotive manufacturing, appliance production, and other industries where precision is paramount.

Masking Tape

In conclusion, selecting the right high-temperature tape is essential for maximizing performance and ensuring the longevity of electronic systems in demanding environments. Whether it's the unrivaled thermal endurance of Kapton tape, the resilience of Teflon tape, or the versatility of masking tape, each type offers unique benefits tailored to diverse industrial needs. By understanding the properties and applications of these high-temperature tapes, businesses can optimize performance, enhance reliability, and ensure the durability of critical systems in challenging operating conditions.

For premium-quality high-temperature tapes and expert guidance on selecting the optimal solution for your industry needs, rely on YOUSAN, a trusted provider of innovative industrial materials and solutions. Contact us today to explore our comprehensive range of products designed to meet your specific requirements and challenges.

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Die-cutting machine is also called beer machines, CNC stamping machines. It’s mainly used for die-cutting (full-cut, half-cut, etc.) cutting), indentation and hot stamping operations, lamination, and automatic waste removal. The die-cutting machine uses steel knives, hardware molds, steel wires (or templates carved from steel plates), and exerts a certain amount of pressure through the embossing plate to cut the printed matter or Cardboard is rolled and cut into a certain shape.

The working principle of the die-cutting machine is to use die-cutting knives, steel knives, hardware molds, steel wires (or templates carved from steel plates), and apply a certain amount of pressure through the embossing plate to cut the printed matter or cardboard into a certain shape. If the entire printed product is pressed into a single graphic product, it is called die-cutting; if a steel wire is used to press out marks or bent grooves on the printed product, it is called indentation; if two templates, yin and yang, are used, the mold is Heating to a certain temperature and hot-printing a pattern or font with a three-dimensional effect on the surface of the printed product is called hot stamping; if one base material is used to laminate on another base material, it is called lamination; excluding the remaining parts other than the genuine product is called hot stamping. To eliminate waste; the above can be collectively referred to as die-cutting technology.

die-cutting machine

  1. Multi-station rotary die-cutting machine (round knife die-cutting machine) Scope of application:

It can die-cut various shapes of single- and double-sided self-adhesive products, protective films, foams, gaskets, dust-proof nets, copper and aluminum foil and other products. It can form multi-layer composite products at one time with remarkable results.

Performance features:

1) The system adopts PLC control and touch screen operation interface

2) Each die-cutting station is driven independently by a servo system, with good synchronization performance and an accuracy of ±0.15mm.

3) The retracting and unwinding reel adopts air expansion shaft and servo motor tension to be fully controlled.

4) It has the function of automatic detection of material breakage and no material when rewinding and unwinding.

5) With recipe function, users can access up to 200 recipes.

6) Independently developed fully automatic function software to achieve sensorless fully automatic tension control of the reel and high-precision synchronous control of the tool holder and spindle.

7) The machine wall panels and tool holder side panels are made of imported aviation aluminum, with high processing precision, beautiful appearance, and will not rust.

8) The main force-bearing parts are made of imported materials to ensure the durability and stability of the equipment.

Multi-station rotary die cutting machine (round knife die cutting machine)

  1. Flat die cutting machine (flat knife die cutting machine) Product Description:

1.It can be used independently before and after multiple lamination and waste discharge functions. The design with automatic tension control motor allows the product to be successfully completed in one go during multiple lamination and waste discharge processes.

2.New oil circuit design: The main engine adopts automatic oil supply and recovery design. There is no obvious oil accumulation in the body, ensuring that the dust-free workshop will not be polluted by oil leakage.

3.High-precision, ultra-stable real-time mechanical positioning error correction can make up for the accumulated errors of the servo system, ensuring accurate and stable long-term operation of multiple laminations and multiple die-cuttings.

4.The multi-functional combination can be freely combined with F series single-seat or double-seat die-cutting machines; freely combined with laminating and waste discharge equipment.

Scope of application:

1.Adhesive products:various electronic special rubber pads,silicone stickers, Velcro, conductive adhesive, strong double-sided tape, 3M, Sony special adhesive stickers, backlight screens and other electronic industries, IT industry membrane switches, automobile manufacturing Adhesive products used in the industry.

2.Dust-proof materials: cosmetic cotton, camera cotton, high-density sponge, filter cotton, dust-proof net, non-woven fabric.

3.Shockproof products: pull-back rubber pads, rubber, transparent foot pads, PORON pads, 3M, flame-retardant EVA, high foaming.

4.Insulation EMI: arson paper, aluminum foil, copper foil, PVC, PET, kraft paper, sponge sheath, pearl sheath.

5.Heat-resistant insulation materials: silicone sheets, transparent mica sheets, fiber cloth, insulation cotton (cloth).

Flatbed Die Cutting Machine (Flat Knife Die Cutting Machine)

  1. Characteristics of high-performance die-cutting machines Die cutting machine performance depends on the following aspects:

1.Is the die-cutting pressure stable during the die-cutting process?

2.Whether the material is balanced before and after walking?

3.Is the material compounded on the machine good? How many materials can be used for compounding?

4.Parallelism between the pulling axis and the pressing axis on the machine?

5.Does the machine vibrate when working

Die-cutting tape

  1. Development Trend of Die-cutting Machines Development Trend of Circular Knife Machine:

The key to the circular knife die-cutting machine is how to better control the material tension and how to choose the waste discharge method more effectively. This not only tests our die-cutting technology, but also tests our die-cutting experience. In terms of controlling the material tension and selecting the waste discharge method, the circular knife die-cutting machine has sufficient auxiliary tension shafts and is flexible in use, so it has advantages over the flat-knife die-cutting machine in this aspect. To put it simply, the round knife die-cutting machine can completely discharge the waste and complete the reverse pasting on the machine, while the flat knife die-cutting machine requires manual reverse

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What is Double Sided Tape? Double-sided tape is any pressure-sensitive tape that is coated with adhesive on both sides.[1] It is designed to stick two surfaces together, often in a way which is not visible in the end product, due to it being in between the objects rather than overlaying them.

This allows for neater-looking projects and better craftsmanship. Double-sided tape can be either thin or dimensional. Dimensional tape is thicker, and is of particular use to retail and signage uses where it can be used to allow signs or displays to stand out with a 3-D effect.

Double-sided tape is created by applying a thin adhesive layer to each side of a carrier material. For example, double-sided tissue tape, an easy-to-rip double-sided tape,

is created by applying adhesive to two sides of tissue paper, which is then wound with a silicone paper to avoid it sticking to itself. Most adhesive tapes are manufactured in log form,

such as a large 1 to 3 meter wide roll, and then an adhesive tape converter is used to slit the rolls into the required widths.

One type of double-sided tape, known as lingerie tape, secures clothing to skin, and is used with strapless dresses or loose skirts, and as a temporary fix for fallen hems and other clothing imperfections.

Types of Double Sided Tape? 1. PET Double-sided tape : good temperature resistance and strong shear resistance, generally long-term temperature resistance 100-125 °C, short-term temperature resistance 150-200 °C, thickness is generally 0.048-0.2MM, suitable for nameplate, Bonding of LCD, decorations and decorative parts.

  1. Non-woven double-sided tape( tissue paper double sided tape) : good viscosity and processability, generally long-term temperature resistance of 70-80 °C, short-term temperature resistance of 100-120 °C, thickness is generally 0.08-0.15MM, suitable for nameplate, plastic Lamination, automotive, mobile phone, electrical appliances, sponge, rubber, signage, paper products, toys and other industries, home appliance and electronic instrument parts assembly, display lens.

  2. Double-sided adhesive without substrate: It has excellent adhesion effect, can prevent falling off and excellent waterproof performance, good processability, good temperature resistance, short-term temperature resistance of 204-230 °C, and general long-term temperature resistance of 120-145 °C , the thickness is generally 0.05-0.13MM, suitable for the bonding of nameplates, panels and decorative parts.

  3. Foam double-sided tape: refers to a kind of double-sided tape formed by applying strong acrylic adhesive on both sides of the foamed foam substrate, and then covering one side with release paper or release film. Forming paper or release film is called sandwich double-sided tape, and sandwich double-sided tape is mainly used to facilitate double-sided tape punching. Foam double-sided tape has the characteristics of strong adhesion, good retention, good waterproof performance, strong temperature resistance and strong UV protection. Foam foam substrates are divided into: EVA foam, PE foam, PU foam, acrylic foam and high foam. The glue system is divided into: oil glue, hot sol, rubber and acrylic glue.

High Strength Tissue Double Sided Tape High Strength Tissue Double Sided Tape

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Clean removal time refers to the length of time, usually measured in days, that a tape can remain in place on a surface prior to the start of painting without damaging the surface or leaving behind sticky residue when it’s removed.

To ensure you choose a masking tape that won’t harm surfaces, here are a few key points on clean removal to consider when selecting tapes for your projects.

Clean removal times for painter’s tapes typically range from 3 days to 60 days. The amount of time for clean removal depends on the tape brand, product quality and the intended application—and higher quality tapes tend to deliver better adhesive performance for the intended application. To find the clean removal time of a tape product, simply check the product packaging or manufacturer’s website, which should also indicate the types of applications for which the tape is intended.

Higher adhesion strength means shorter clean removal time. In other words, the tape’s level of adhesion is inversely related to how long it can safely remain on a surface. If you’re working on a large-scale painting project with longer prep times, or using tape for temporary floor or wall marking, it may mean that you need to leave tape in place for several days or even weeks. In these cases, opt for a premium tape with a medium adhesion that allows the tape to remain in place for a longer period. Again, check the packaging or manufacturer’s website for recommended clean removal time.

Generally speaking, beige tape has a shorter clean removal time than blue tape. Beige and blue painter’s tapes are not interchangeable. While a variety of beige painter’s tapes exist on the market, they typically have high adhesion and, therefore a much shorter clean removal window — usually 3 days. Comparatively, blue painter’s tapes offer low to medium adhesion that is specifically designed for longer clean removal times when masking walls and other surfaces.

The clean-removal clock starts the day you apply the tape. Painting prep can take hours or days, depending on the size of your project. To make sure you stay within your clean removal time and your tape comes up cleanly, calculate the number of days from the first day you apply the tape, not from the first day you start painting. Clean removal ends as soon as painting begins—it’s important to remove tape as quickly as possible after the paint work starts to ensure paint lines remain clean and surfaces aren’t damaged in the removal process.

Remove painter’s tape while paint is still wet. For many, this tip is counterintuitive because it would seem to make more sense to wait until the paint is dry. However, waiting until the paint is dry allows the paint to bond to the tape, which can lead to messy removal and time-consuming, material-wasting rework. But proceed slowly and cautiously to not cause paint spatter and pull the tape off at a 45-degree angle. If the tape begins to tear, you’re moving too quickly, and it’s likely that the paint will also begin to rip because the paint has dried and formed a barrier with the tape. If this occurs, use a utility knife to break the barrier and work slowly.

If you’ll be working in the sun, choose a UV-rated tape to ensure clean removal. Sunlight can have a damaging effect on the performance of any tape, causing the paper backing to become brittle and the adhesive to release. These effects can also negatively impact clean removal. If the area you are taping will receive direct sunlight, choosing a UV-rated tape will help guarantee it delivers on its clean removal time.

Don’t get stuck with inferior tapes Every masking tape has a clean removal time, and it’s important to note this specification when selecting a tape for your painting needs. Likewise, it pays to invest a little more in high-quality tape, as doing so will help save time and materials in the long run, while also keeping projects on schedule and making happy customers.

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